Lifetime Extension
Efficient repairs and upgrades that reduce downtime and preserve the value of critical assets
Extend the lifespan. Reduce costs. Maintain operations.
Cetec Energy focuses on life extension of critical installations and components across the energy sector. Through technical analysis, specialised execution and proven quality, solutions are created that maintain function, reduce the need for replacement and support stable operation over time.
Lifetime extension across the energy sector
Critical energy structures and facilities need to be protected against downtime, unplanned outages and emergency repair costs.
At Cetec Energy, we empower customers' energy operations by providing the specialised expertise, precision and capacity needed to keep critical assets running at peak performance.
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Onsite repairs as a basis for lifetime extension
By carrying out repairs directly on the installation, the lifespan of critical components can be significantly extended.
The onsite approach reduces both downtime and costs, as component replacement and heavy crane operations can often be avoided.
This makes it possible to keep existing assets in operation longer and maximise value through targeted, efficient repairs.
Wind
- Yaw Ring Repair
- Pitch Gear Repair
- Crane gallery
- Bed Frame Repair
- Installation of brackets or reinforcements
Oil & Gas
- Crane systems
- Pipes & carriers
- Flanges, rotating and supporting structures
- Brackets, frames and supports
- Repair and reinforcement of steel structures
Petrochemicals
- Pipe supports, pipe supports and mounting points
- Corrosion and fatigue damage
- Load-bearing steel structures and process platforms
- Custom welding
Whether it's in wind, oil and gas, petrochemicals or new parts of the energy sector, the focus is the same: to ensure stable operations and keep costs down by extending the life of existing assets, reducing downtime and minimising the need for extensive replacements and heavy operations.
- Kim Skovgaard,
CSO
The project
- Service
Yaw Ring repair
The challenge
Damaged teeth on a slewing ring can quickly put a wind turbine out of action. Even minor damage leads to misalignment, increased stress on the drive system and, in the worst case, a complete shutdown. The common solution is to replace the entire slewing ring - a process that requires the use of a crane, longer downtime and significant spare parts costs.
The alternative
At Cetec Energy, we approach the problem differently. Our teams perform precision repairs up in the tower. With a specialised and proven swing ring repair procedure, the welding work is done up in the tower and the damaged teeth are rebuilt and restored without dismantling the nacelle.
The result
This method brings the workshop into the wind turbine. It's faster, far more cost-effective and extends the life of critical components. For operators, this means reduced downtime, controlled costs and turbines that are back in production within days - not weeks.
The combination of customised lifting solution & weld repair saves downtime
A specially developed suspension and fixation system makes it possible to perform bolt removal and installation without dismantling major components.
This avoids heavy lifting operations and extensive disassembly, reducing repair time, improving safety and supporting a complete uptower repair process.
... and a subsequent bracket installation secures the structure against future breakdowns
After the weld repair is complete, a bracket is installed to provide structural reinforcement and prevent repetitive damage.
The solution can be used for both post-damage remediation and preventive measures to extend service life.
The result is an efficient solution that eliminates the need for component replacement and minimises downtime.
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