Pitch gear repair

The challenge

Damaged teeth on the pitch gear can quickly put a turbine out of operation. Even small defects lead to misalignment, higher loads on the drive system, and in the worst case, a complete standstill. The standard solution may be replacing the entire pitch yawing ring – a process that demands craning, extended downtime, and significant component cost.

The alternative

At Cetec Energy, we approach the problem differently. Our teams carry out precision repairs up-tower. With a specialised and tested Yaw Ring Repair Procedure the process a welding repair is conducted up-tower, and the damaged teeth are rebuilt and restored without dismantling the nacelle.

The result

This method brings the workshop into the turbine. It is faster, far more cost-effective, and extends the service life of critical components. For operators, it means reduced downtime, controlled costs, and turbines that are back in production within days - not weeks.

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Benefits

The challenge

Beskadigede tænder på pitch-gearet kan hurtigt sætte en vindmølle ud af drift. Selv små skader fører til fejljustering, øget belastning på drivsystemet og i værste fald et fuldstændigt driftsstop. Den gængse løsning kan være at udskifte hele pitch-yaw-ringen – en proces, der kræver brug af kran, længere driftsstop og betydelige omkostninger til reservedele.

The alternative

At Cetec Energy, we approach the problem differently. Our teams perform precision repairs up in the tower. With a specialised and proven swing ring repair procedure, the welding work is done up in the tower and the damaged teeth are rebuilt and restored without dismantling the nacelle.

The result

This method brings the workshop into the wind turbine. It's faster, far more cost-effective and extends the life of critical components. For operators, this means reduced downtime, controlled costs and turbines that are back in production within days - not weeks.

Any Questions?

Kim S. Skovgaard

Chief Service Officer
Kim Skovgaard - CSO Cetec Energy